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Low-Temperature Treatment of Boehmitic Bauxite Using the Bayer Reductive Method with the Formation of High-Iron Magnetite Concentrate

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Заглавие Low-Temperature Treatment of Boehmitic Bauxite Using the Bayer Reductive Method with the Formation of High-Iron Magnetite Concentrate
 
Автор Shoppert, A.
Valeev, D.
Loginova, I.
Pankratov, D.
 
Тематика ALKALI
ATMOSPHERIC LEACHING
BOEHMITE
HEMATITE REDUCTION
MÖSSBAUER SPECTROSCOPY
RED MUD VALORIZATION
ALUMINUM OXIDE
ATMOSPHERIC PRESSURE
CORUNDUM
LEACHING
MAGNETITE
SODIUM HYDROXIDE
SPECTROSCOPIC ANALYSIS
TEMPERATURE
% REDUCTIONS
ALKALI
ATMOSPHERIC LEACHING
BAUXITE RESIDUE
BOEHMITE
HAEMATITE
HEMATITE REDUCTION
RED MUD
RED MUD VALORIZATION
VALORISATION
HEMATITE
 
Описание The Bayer process is the main method of alumina production worldwide. The use of low-quality bauxites for alumina production results in the formation of a significant amount of technogenic waste—bauxite residue (BR). The Bayer reductive method is one possible way to eliminate BR stockpiling, but it requires high-pressure leaching at temperatures higher than 220 °C. In this research, the possibility of boehmitic bauxite atmospheric pressure leaching at both the first and second stages or high-pressure leaching at the second stage with the simultaneous reduction of hematite to magnetite was investigated. Bauxite and solid residue after NaOH leaching were characterized using XRD, SEM-EDS, and Mössbauer spectroscopy methods. The first stage of leaching under atmospheric pressure with the addition of Fe(II) species in a strong alkali solution (330–400 g L–1 Na2O) resulted in a partial reduction of the iron minerals and an extraction of more than 60% of Si and 5–25% of Al (depending on caustic modulus of solution) after 1 h. The obtained desilicated bauxite was subjected to atmospheric leaching at 120 °C in a strong alkali solution (350 g L−1) or high-pressure leaching at 160–220 °C using the Bayer process mother liquor in order to obtain a concentrate with a magnetite content higher than 83 wt. %. © 2023 by the authors.
Russian Academy of Sciences, РАН: FMUS-2019-24; Moscow State University of Geodesy and Cartography, MIIGAiK: 122030200324-1
Research was funded by the Project of the State Assignment, FEUZ-2021-0017. The methods for determining the chemical composition of raw bauxite and solid residue after pulp filtration by XRF (see Section 2.3. “Methods of analysis”) were funded by the Project of the State Assignment (Vernadsky Institute of Geochemistry and Analytical Chemistry of Russian Academy of Sciences, No. FMUS-2019-24). Mössbauer analysis was performed in accordance with the state assignment of Lomonosov Moscow State University “Solving of problems of nuclear energy and environmental safety problems as well as diagnostics of materials using ionizing radiation” (Project Reg. No. 122030200324-1).
 
Дата 2024-04-05T16:28:26Z
2024-04-05T16:28:26Z
2023
 
Тип Article
Journal article (info:eu-repo/semantics/article)
|info:eu-repo/semantics/publishedVersion
 
Идентификатор Shoppert, A, Valeev, D, Loginova, I & Pankratov, D 2023, 'Low-Temperature Treatment of Boehmitic Bauxite Using the Bayer Reductive Method with the Formation of High-Iron Magnetite Concentrate', Materials, Том. 16, № 13, 4678. https://doi.org/10.3390/ma16134678
Shoppert, A., Valeev, D., Loginova, I., & Pankratov, D. (2023). Low-Temperature Treatment of Boehmitic Bauxite Using the Bayer Reductive Method with the Formation of High-Iron Magnetite Concentrate. Materials, 16(13), [4678]. https://doi.org/10.3390/ma16134678
1996-1944
Final
All Open Access, Gold, Green
https://www.scopus.com/inward/record.uri?eid=2-s2.0-85165067539&doi=10.3390%2fma16134678&partnerID=40&md5=60ccdb3480ef188e5d9f5be6888fb520
https://www.mdpi.com/1996-1944/16/13/4678/pdf?version=1687961360
http://elar.urfu.ru/handle/10995/130649
10.3390/ma16134678
85165067539
001028588800001
 
Язык en
 
Права Open access (info:eu-repo/semantics/openAccess)
cc-by
https://creativecommons.org/licenses/by/4.0/
 
Формат application/pdf
 
Издатель Multidisciplinary Digital Publishing Institute (MDPI)
 
Источник Materials
Materials