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Investigation on topology-optimized compressor piston by metal additive manufacturing technique: Analytical and numeric computational modeling using finite element analysis in ANSYS

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Заглавие Investigation on topology-optimized compressor piston by metal additive manufacturing technique: Analytical and numeric computational modeling using finite element analysis in ANSYS
 
Автор Selvaraj, G.
Yessian, S.
Ramalingam, S.
Dharani, Kumar, S.
Gopal, G.
Sharma, S.
Kumar, A.
Li, C.
Abbas, M.
 
Тематика ADDITIVE MANUFACTURING
ANSYS FLUENT
COMPRESSOR PISTON
FUSION 360
LASER SINTERING
METAL 3D PRINTING
TOPOLOGY OPTIMIZATION
 
Описание Air compressors are widely used in factories to power automation systems and store energy. Several studies have been conducted on the performance of reciprocating and screw compressors. Advancements in design and manufacturing techniques, such as generative design and topology optimization, are leading to improved performance and turbomachinery growth. This work presents a methodology to design and manufacture air compressor pistons using topology optimization and metal additive manufacturing. The existing piston is converted to 3D CAD data and topology optimization is conducted to reduce material in stress concentration regions. Thermal and mechanical loads are considered in boundary conditions. The results show reduced material and improved efficiency, which is validated using ANSYS fluent. The optimized 3D model of the piston is too complex for conventional subtractive manufacturing, so laser sintering 3D printing is proposed. Honeycomb pattern infill patterns are used in 3D printing. This investigation is a step toward researching similar methods in other reciprocating compressor components such as cylinder, cylinder head, piston pins, crankshaft, and connecting rods, which will ultimately lead to improved compressor efficiency. © 2023 the author(s), published by De Gruyter.
Khon Kaen University, KKU: R.G.P.1/349/43; Deanship of Scientific Research, King Khalid University
Funding information: This research was funded by the Deanship of Scientific Research at King Khalid University (KKU) through the Research Group Program Under the Grant Number: (R.G.P.1/349/43).
The authors extend their appreciation to the Deanship of Scientific Research at King Khalid University (KKU) for funding this research through the Research Group Program Under the Grant Number: (R.G.P.1/349/43).
 
Дата 2024-04-05T16:35:28Z
2024-04-05T16:35:28Z
2023
 
Тип Article
Journal article (info:eu-repo/semantics/article)
|info:eu-repo/semantics/publishedVersion
 
Идентификатор Selvaraj, G, Yessian, S, Ramalingam, S, Dharani Kumar, S, Gopal, G, Sharma, S, Kumar, A, Li, C & Abbas, M 2023, 'Investigation on topology-optimized compressor piston by metal additive manufacturing technique: Analytical and numeric computational modeling using finite element analysis in ANSYS', Open Physics, Том. 21, № 1. https://doi.org/10.1515/phys-2022-0259
Selvaraj, G., Yessian, S., Ramalingam, S., Dharani Kumar, S., Gopal, G., Sharma, S., Kumar, A., Li, C., & Abbas, M. (2023). Investigation on topology-optimized compressor piston by metal additive manufacturing technique: Analytical and numeric computational modeling using finite element analysis in ANSYS. Open Physics, 21(1). https://doi.org/10.1515/phys-2022-0259
2391-5471
Final
All Open Access, Gold
https://www.scopus.com/inward/record.uri?eid=2-s2.0-85175815929&doi=10.1515%2fphys-2022-0259&partnerID=40&md5=8d01fe09bc24b231542690fdf319143e
https://www.degruyter.com/document/doi/10.1515/phys-2022-0259/pdf
http://elar.urfu.ru/handle/10995/130922
10.1515/phys-2022-0259
85175815929
001103298100001
 
Язык en
 
Права Open access (info:eu-repo/semantics/openAccess)
cc-by-nc-nd
https://creativecommons.org/licenses/by-nc-nd/4.0/
 
Формат application/pdf
 
Издатель Walter de Gruyter GmbH
 
Источник Open Physics
Open Physics